31 May, 2012
Summer Pleasures
Returning to the garden I found our 12-year old son pretending to be me. Smart-Alec! Nothing profound here. It's just that we should take the time to savor long evenings, nice bikes, good books, and clever kids.
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On Quality and Product Development
We just received another box of samples and prototypes from several factories. Our agent consolidates these and overnights them to us every so often. Of the four items we've received recently, only one will make into our inventory. Product development is tricky business. If we can get 70% of our new projects to the point where functionality, quality, appearance, and price are up to snuff we're thrilled. The reality is that the figure is closer to 50%. Here are some recent examples.
An aluminum bell we wanted to import just didn't look good enough. Tone and durability were fine, but not appearance, so we'll drop that idea.
A leather saddle bag we have high hopes for needs more work, The opening is too low so items could fall out if not opened carefully. And the shape is not quite right as it rubs on our thighs. Re-design time, too bad since the quality is pretty darn nice.
A new VO chain guard with a cross-check pattern on it won't be produced because there is no way to get the pattern exactly right at reasonable cost. We'll give up on that one.
Another chain guard, however, looks fantastic and will be available in a few months.
We find that we're getting more concerned with quality every year and becoming ever more picky. And we continue to make little improvements with almost every production run. I'm really proud of the quality of our fenders, for example. I feel that they are as good or better than any made. And the quality, strength, and durability of our racks stacks up against racks that cost twice as much. The same can be said of our brakes, seat post, and stems.
But it takes time and a lot of little, often unseen, improvements to get products to the point that they really are the best. Here's an example: Casey was testing VO Moderniste water bottle cages, actually pulling them apart to see where they would fail. He figured out that if we made a small change in the location of the butt-joint in the tubing, the cages would be a lot stronger. At the same time we're increasing the wall thickness of the tubing used by 0.2mm. We're actually having custom tubing drawn just for our cages. I'll bet not one of our customers would have noticed those two minor changes. But the cages will be much more durable.
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24 May, 2012
More Arts and Crafts
Above is Igor's design for a U-lock holster. It's nicer than mine. This is one of those little things I wanted to try on my own bike. I'll run errands downtown, typically stopping at the hardware store, drug store, wine shop, and, on Sunday, the farmers market. With so many stops it seems that a quick-draw holster might be an improvement over digging through my pannier for the lock. We'll see how it works out. Igor already put one on his bike. I don't think we'll make it, but it's fun to try new ideas.
In other crafts news, the above shows Heidi's broken aluminum rear rack and her clever repair with two Allen wrenches and electrical tape. It broke on the first day of her first ever bike tour. This is why we prefer stainless steel racks. Heidi is getting a second Dajia expedition rack for this bike since the one on her son's bike has held up perfectly.
By the way, Heidi's tour is along the C&O canal, which reminded me of this old post.
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23 May, 2012
Leather U-lock Holder and Croissant Bag Straps
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22 May, 2012
Motobecanes Again
Yesterday I saw nice old Motobecane in Annapolis and today noticed this one on Velospace. I was reminded of this post I wrote in 2007. As I wrote previously, Motobecanes seem a cut above Gitanes or Peugeots of similar vintage. Classic Rendezvous has a run-down on the various models here. Finding an older high-end Motobecane to re-build is one of the least expensive ways to get a really nice riding rando or city bike.
Of course the currently made Asian Motobecanes come from a different company and share only a name with the classic French bikes.
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16 May, 2012
Catching Up
Here are a few of the newest things we're working on. I won't provide many details for competitive reasons, but you might make some educated guesses. Of course not every project will come to fruition, and most will take longer to finish than I anticipate. And some of these items are rather specialized and probably won't sell in huge quantities. They are a little like the porteur chain cases in that they are items that I think should be made, even though we may not make much of a profit from them.
- We hope to have a new and very stylish Grand Cru crank by this Fall.
- We're working on three new fender models, each will be unlike anything currently made.
- A new and rather elegant chain guard is in the works, but it may be expensive.
- Those top tube protectors I wrote about recently will be available soon. We just need to pick the best leather.
- Some Grand Cru luggage is in development, but might not be ready until 2013.
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09 May, 2012
Rims and Hubs are Here
We finally have all of our rims and hubs back in stock. This includes the following items that we were out of and that many of you were waiting for:
- Grand Cru High Flange Freewheel Rear Hub 126mm
- Grand Cru High Flange Front Hub, 3hh and 36h
- Grand Cru Fixed Front Hub, 32h and 36h
- Grand Cru Touring Hub, 130mm, 32h
- Grand Cru Touring Hub, 135mm, 36h
- VO PBP 700c Rims, 32 and 36h
We'll have some of the rims and hubs built into wheels and available in a few weeks.
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04 May, 2012
Pelago Bike Shop in Finland
The root idea which eventually has led to work with bicycles must go back to late eighties and early nineties. Being involved with the underground, skateboarding, going to punk rock shows and getting brainwashed into the ecologism in the teenages must have lead into search for creative yet meaningful job in the adulthood.
Bicycling came along as a choice for moving around and making small trips, but then growingly as an object of intrest. When you can't find the bike you like, you end up fixing your own. After building a couple of them came the question what if we could make a living out of it.
At first we tried to rebuild and restore bikes from old and abandoned ones. There's a large recycling center in Helsinki where loads of these bike wrecks are piled up. You can also get parts there for cheap. Unfortunately most of it is crap and we learned the hard way that it was a laborsome job – especially when you try to meet your prefered aesthetic or function. The amount of hours put into rebuilding a bicycle wouldn't pay back in the price people are often ready to pay for a used bike. This lead into search for new frames, which lead us into designing our own frames which lead us into starting Pelago. (The name is short from archipelago which is a nice part of nature in our country).
Besides making the bikes, we run a shop and service in Helsinki which offers a variety of cycling goods for day-to-day errands and alternative travelling. Velo Orange has a nice selection of goods which we've been happy to offer for the needs of local cyclists. Although rooted in the Helsinki pavement, we still look at cycling from greater context. Sustainability is a common effort. It’s not just what you buy – it’s what you make. It’s about what you do at work. Bicycles is an obvious and easy choice for us, but in everything we do, we should think what meaning it has for the society.
Running the company for three years now has thought us a lot. Building one bike is relatively quick job compared to designing a bike for production. It's a process that consumes time and money. Two years ago it felt we had barely scratched the surface of what we'd like to be doing. That feeling hasn't gone anywhere. There is a lot to do, a lot learn, but we believe we have something to give which keeps up the spirits. After all, we embarked on the journey with long term intensions.
Can you recommend any good overseas, or domestic, shops that stock VO stuff?
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01 May, 2012
What about NERVAR?
Here is another blog post from 2006, slightly updated. I've been re-reading those early post; good memories. Of course many of the items we used to look for on E-bay are available new today, 50.4bcd cranks from VO, centerpull brakes from Dia Compe, etc. But it's still cool to recycle the classic parts.
Many connoisseurs and restorers of fine French bikes seek out old TA Specialties and Stronglight cranks. This is understandable as both companies made beautiful and practical cranksets that were fitted to the finest bicycles. But there is a third brand, Nervar, that also made top quality components and whose cranks were occasionally used by even the best constracteurs.
The relative anonimity of Nervar cranks makes them a bargin. I bought the 50.4bcd crankset in the first photo for about $20 on E-Bay (in 2006). Yet it is as well made and takes the same chain rings as a TA Cyclo-Tourist or a Stronglight 49D crankset, either of which usually sell for much more. As for appearance, I think the the 49D is a bit more elegant, but I find the Nervar prettier than a TA.
An additional benefit of Nervar cranks is that they use standard-taper axles and standard crank removers, no special tools required. And yes, they work fine with 9 or 10-speed drivetrains.
The great thing about this 50.4mm-bcd bolt pattern is that you can run a wide range double, say a 46 and 30. This means that with a modern 9 or 10-speed 12-27 cassette you'll have the equivalent of a triple with only two chainrings and standard cage derailleurs. And most riders will find that they stay in the big ring 90% of the time with plenty of gears on either side of a normal 15-19 mph cruising speed.
The lower photo shows what may have been the last model of crank Nervar produced. They are pretty 122-bcd cranks that makes a fine single on my Motobecane. They are very light, lighter than Campy record cranks, or so I've read. I paid $15 for them.
Do you have any favorite old component brands?
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27 April, 2012
Polishing with Simichrome
This post is from 2006, and might still be useful. There are now 840 posts on the VO blog. You'll find more worthwhile info in the archives.
I bought some old Dia Compe 980-R brakes on E-bay. They were made in 1983 and didn't seem to have been cleaned since. So I poured a glass of wine, sat down in the big leather chair, and started polishing one of them with Simichrome. In about 10 minutes it looked like... Well click on the photo to enlarge it and see for yourself.
The trick is to first use a scrap of very fine sand paper, about 400-grit, to get rid of any deep scratches. Then dap a drop of Simichrome on a piece of soft cotton cloth, like an old t-shirt and start polishing. The cloth should be about 6" x 6". Keep using the same piece over and over because the little Simi-particles build up on it and make polishing even faster with use. It doesn't take long to get an amazing shine.
Simichrome polish is made in Germany and it's not cheap, nor is it easy to find. But it is the best and a little lasts a long time once your cloth is saturated. It does a great job on non-anodized aluminum, chrome, brass, stainless steel, and silver, perfect for brass bells. It also leaves a thin film that protects the metal. We still stock Simichrome; you can find it here.
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24 April, 2012
Brake Levers, a New Golden Age
I really liked the Tektro FL750 levers from the moment I first saw them. They combine a clean moderniste shape and Tektro's usual high quality. But the black clamp wasn't quite right, so we asked Tektro to make us some with silver clamps. Now they are stunning. They fit 22.2mm bars.
If you prefer a MTB style lever, check out the Tektro FL740 levers. The new version has red quick releases. I wasn't sure about the red at first, but they are kind of cool once on the bike.
For the true retro look there are always the inexpensive, but classic, VO City Levers.
Dia Compe Guidonnet Brake Levers are another great choice. Who would have though, ten years ago, that brand new guidonnet levers would ever be available again.
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20 April, 2012
Yard Sale this Sunday
Don't forget to attend the VO Yard Sale this Sunday.
- In-person only. No internet orders, sorry.
- Cash or credit only
- 15% off anything we have in-stock except build kits
- lots of prototypes, old french stuff, bits-and-bobs, used parts, at a huge discount
- 9AM - 12PM at 1819 George Ave. Annapolis, MD 21401
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17 April, 2012
Zeste
The Zeste brakes may be the most powerful canti-brakes we've tried. This is due to extra-long arms for increased mechanical advantage. Need to stop a loaded touring bike down a steep mountain pass? They use a double plate design for superior "mud-clearing" for those of you who ride dirt roads or Cyclo-cross. The low-profile design helps them clear luggage and, on small frames, your heels. But just as important is their excellent adjustability.There are spring tension adjusters on each arm for easy centering.Up and down adjustment in the brake pad slot result in greater frame and fork compatibility; not all canti studs are in exactly the same place on every bike due to manufacturing tolerances or intended specification.An adjusting mechanism at the end of the straddle wire easier setup and fine tuning for perfect clearence and wire angle. You'll wonder why all canti brakes don't have these adjusters.Brake pads have adjustable toe-in, offering superior stopping power over most OEM pads.The pivot bolts and washers are stainless steel for long term corrosion resistance.Price is for two sets, or a bike's worth. Including straddle hangers, mounting bolts and cable end caps.
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Sliding the arm onto the boss, note the spring's position. |
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Spring position |
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13 April, 2012
Spring Warehouse Sale
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Starting to sort out the sale pile; there's more. |
What's for Sale:
We're selling sample parts that were sent for review or displayed in our showroom. There are some returns and a bunch of prototypes, some discontinued parts, parts that have been used on test bikes. All-in-all there are hundreds of items. We want to blow them all out in one day! So most will be priced at about half the regular web site price.
In case you can't find any garage sale stuff you like, we'll offer 15% off on any parts, accessories, or frames (but not mini-build kits) in stock. This reflects our savings in not having to process, pack and ship, so you must be here to get the discount.
When:
The VO Garage Sale will take place between 9am and 12pm on Sunday April 22nd, rain or shine.
Where:
At Velo Orange of course, 1819 George Avenue, Annapolis MD, 21401
The Fine Print:
- Nothing can be pre-ordered.
- Cash or credit card only.
- the 15% discount is available only to those who buy in person, not on-line.
- Frame build kits not included.
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11 April, 2012
Developments
This is the little model name decal that will go on our Polyvalent-700/Campeur frame. The frames are now being made, but we don't have an ETA yet. The drawing is by artist and writer Dan Price. He's an amazing guy; check out his web site.
Our long delayed container is here and we have a couple of new products. It may take a couple of days to get everything checked and entered on the site. The next shipment, in about two weeks, will have all our rims and hubs along with a few miscellaneous components.
The amazingly powerful Zeste brakes are here; I'll write more about them soon.
The new Grand Compe ENE shifters have also arrived. We have both the down tube and the bar end versions. These use the same internals as Silver shifters, but have more attractive levers. they also use the newer and stronger friction washers.
We also have more 50.4bcd double hardware that many of you were waiting for.
We are changing the finish on our seat posts. They will be machine polished rather than hand polished. The advantage of this is that diameters will be more consistent. In the past we had issues with over enthusiastic polishers polishing them so well that they ended up slightly undersized. The disadvantage is that they will not be quite as shiny.
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04 April, 2012
Top Tube Protector
Igor, our warehouse manager, wanted a top tube protector for a different reason. He wanted to protect his paint when he leaned his bike against a parking meter or street sign. But he didn't like the BMX-style top tube pads sometimes used for this purpose. So Igor made the protector below out of the elk hide that we use for bar covers.
I think it's a pretty good idea. It would work even better on a bike with a run of cable, rather than cable housing because it would fit under the wire better. Or you could sew it over the housing. In any case, do you think this is something we should make?
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30 March, 2012
Miscellanea
I want to apologize for VO being out of so much stuff right now. Due to some production delays our latest container was shipped over a month late, but will arrive in two weeks. Another shipment is about 4 weeks out, so we should be re-stocked on almost everything pretty soon. Wheels will take a little longer since they must be built up after the rims arrive.
We were taking inventory this week and found a bunch of miss-marked boxes of stainless steel fenders. How did that happen? They are 58mm wide and made for 650b wheels, but are also an excellent fit on 26" wheels. We're blowing them out. Need fenders for your 26" LHT?
My 12-year old son got a new (used) bike yesterday. Alec has been into road racing since his training wheel days. I think watching the Tour de France in person at age 6 has something to do with it. When I offered to get him a Surly Cross Check to replace his 24-inch wheeled cyclocross bike he wanted no part of it. He wanted a "real road racing bike," no fenders, no wide tires, no canti-brakes, and no racks allowed, but carbon fiber is cool. (Where did I go wrong?) I know that it's more likely that he'll use a bike that he really likes, so we bought him a used aluminum Trek with a carbon-fiber fork and seat post and 23mm tires. It can be really really hard being a dad sometimes! (Anyone want a nice used 24-inch wheeled Redline CX bike for their kid?)
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28 March, 2012
The Stein Cassette Cracker
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27 March, 2012
Panda Bikes
By Alec
Jacob and John have company called Panda Bikes that makes Bamboo bikes. They're in Fort Collins, Colorado. Fort Collins, by the way, is also home to Swobo, New Belgium Brewing, RideKick, the FC Bike Co-op, the FC Cycling Festival, and a dozen great bike shops. I think there's something in the water out there.
We wanted to outfit our bamboo bikes with beautiful, well made, and stylish components that you can't find anywhere else. What's more is that their company culture and outlook on riding is aligned with ours. When we were talking to their team at Interbike last year, we both know that it was a great match and started working together immediately.They've been good customers in the time between then and now and if you check out their website, you'll see that all of their complete bikes include at least a couple VO parts. Some of them have almost a full VO group, even.
the Panda "Natural" |
Then there's the Action. A bike that comes stock with a porteur rack, wing nuts, the excellent Grand Cru Hubs, a 1x9 grand cru 50.4bcd drivetrain, VO leather Saddle, and grand cru seat post. That's pretty neat.
The Panda "Action" |
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Drivetrain of "the One" |
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21 March, 2012
On International Shipping
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16 March, 2012
NAHBS
Credit: Urbanvelo.com |
Credit: Urbanvelo.com |
I'm sure I missed some cool bikes, but here's a little selection of bikes using VO parts. They're all real stunners, huh?
Urban Velo noted that our snazzy Grand Cru Long Reach Brakes were in evidence, along with many other VO parts.
You can see our Chainguard, Zeppelin 700c Fenders, and (custom painted) porteur kickstand on Mike Flanigan's super cool city bike. A.N.T. Bike has been at it for a while, and
Credit: dirtragmag.com |
Our retro bottle cages and Tall Stack stem showed up on the Ventus bike.
Credit: dirtragmag.com |
Credit: urbanvelo.org |
Panda Bicycles had the full Velo Orange treatment, with Porteur Rack, Belleville upright handlebars, Threadless Stem, Dia Compe 700c tires, grand cru Seatpost, VO Saddle, Grand Cru Touring Hubs, Raid touring Rims, customizable arm-only 50.4 bcd Crank with single speed hardware kit and single speed ring, and Grand Cru Cantilever Brakes.
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14 March, 2012
Touring in Taiwan
Post by Alec Burney
Note: you can click on any photo to see it bigger.
Before the Taipei Cycle Show, I took a few days to tour around the north end of the island. It was really great to see a bit of "normal life" before all of the factory visits, meetings, product discussions, quality improvement debates, and enormous dinners...
GPS kicked in on the second day, and says my route was kind of like this |
I planned to camp on the beach, and headed straight for the Strait of Taiwan, on the Western coast. Lost immediately, I bought a map at a 7-11 and tried to convince the cashier to show me where we were on the map. He called his buddies over and we all pointed at various places, scratching our heads. No one knew where we were! We gave up, and I was pretty lost, since all of the street signs in the area, and the map itself, were all in Chinese. All the names looked identical to me, and I mean that it the nicest possible way. So, I kept heading southwest, in the approximate direction of the beach I had in mind.
It was a beautiful ride with a still night and a flat, wide road. It had an ample shoulder marked with stencils of a guy riding a bike, a good sign. Everyone else seemed to be asleep, so I took my time and enjoyed the warm air.

I woke up to a beautiful morning, finding myself on the Taoyuan Seashore bike path, as a sign in English proudly proclaimed. It was covered in dense fog, and I was comfortably alone on this Wednesday morning.
There seem to be a lot of bike paths in Taiwan, as well as small roads that serve as defacto bike paths, having only occasional, local, and courteous car traffic. This one was blanketed in fog, and I was alone, waiting for the GPS to figure out I was on the other side of the world, so I rode in what later seems to be circles on the coast looking for the road that would lead to the mountains.
When the GPS woke up I zipped up the road towards the Wulai district, the mountains, and the hot springs. My destination was the "public" hot spring, and I didn't know much about it except that I hoped I could make myself welcomed there by the locals. I didn't want to go to an expensive private spa.
First, I would get to cycle though a couple towns, the most notable being Taoyaun City. Here, I was first exposed to the ubiquitous motor scooter. The operators of these strange machines seemed to all be having a ball, and every intersection was equipped with a bike box for them. This guy seemed to be carrying milk, or something like it, and we rode together for almost the entire length of the city. The bike boxes in the intersections meant that we could outpace the cars by a good bit by filtering forward at the lights. The scooters, truly, seem to be king of the road within the Tiawanese city.
I also had the opportunity to ride some nice bike paths. This one is in the Yingge District on the far side of Taoyaun, at the edge of the mountainous interior.
After crossing some big river that I can't name, the road turned upwards for real and I pedaled through the Sansia district. I began to notice that even though I was now well out of the big cities, development didn't taken on a sprawly character the way it tends to around here. The towns were very dense, and private, freestanding homes seemed to be quite rare. The towns also seem to usually have public toilets. Listen up, bike tourists!
And then, I was in Wulai district for real. The town is cut down the middle by a wide, slow, cold river. Next to the river is the road, which turns into a public market full of indescribable and unidentifiable food, and delicious noodle shops. On the far side of the river, the public hot springs is a small park cut out of the bank of the river. It seems to be maintained by the public, with rough concrete steps, small manmade pools, and PVC pipe festooned about carrying water of all temperatures from one place to another.
I squeezed past about a half-dozen local families and found myself alone on a set of steps below everyone else, equipped with two piping hot streams of water emptying into a small lagoon in the freezing cold river. Great place for a mid-day bath!
Like many other places in Taiwan, the building was delightfully dense. Can you well which is a dwelling, hotel, restaurant, spa, or store? Some of them are all of the above!
I had some more noodles afterward, chuckling about our various states of weirdness with the shop owner, who was wearing a getup that seemed to be straight out of 80s pop, with splatter decals, stripes, florescent colors, and backwards cap. He seemed to think my bike was pretty funny, too, so we got along well.
I headed out of town then, I climbed the switchbacks, up, up, and up to the top of the mountain.
As it would turn out, the road would end a little earlier than I hoped, turning into first a large dirt road, then a small dirt road, then a small path. I bumped along the trails, climbing more and more, really enjoying a bit of offloading, but hoping I wasn't overdoing it (the wheels use VO Hi-lo hubs, PBP 700c rims, and Pasela tires, and as always, they were perfectly happy to bounce around on the dirt trail, even with 25lbs of camping stuff).
Soon, though, I came to a rockslide, which I had the pleasure of carrying my bike across, and on the other side, things got narrower and narrower until I walked the final mile to my campsite.
Another half-mile on from there was the end of the trail. It was a gorgeous site at nearly the top of the mountain, where three waterfalls, one from each compass point, came together to form one big stream, flowing off in the fourth direction. I'd learn later that this was a fairly well-known trail, and one of our friends in Taiwan had hiked it as well.
After a quiet night at the top of the mountain, I backtracked and headed towards Fulong. This meant a brief trip through the North end of Taipei, near the Zoo, and then another series of mountains to climb and descend. It was full of wicked switchbacks, like this one in the Shihding district.
I had the opportunity to ride with some local roadies, as well. They seemed to all have pretty nice bikes, and I think this guy was a little bothered that I could keep up with him, the universal reaction of the roadie.
He stopped to eat at the top of the mountain, in a small town in the Pingsi district, and I kept going. It started to rain, then, and I put on my jacket before heading through some long tunnels under the peak of the mountain. Soon it was raining hard and I was wet all the way through. I had put my tent up wet in the morning, and it was time to imagine how nice it would be to sleep in a soggy tent that night.

When I arrived in Fulong, it was raining so hard I could hardly see, and the guy behind the counter at the (official!) campsite spoke enough English to tell me that I should camp under the pavilion.
I tried not to do an excited happy dance as I pedaled over and unrolled my stuff to dry under the roof. The bathroom had warm water and showers, too. I was overjoyed. Then the rain stopped, and I rode to the town center and had some noodles, and the tent was dry by the time I got back.
There was also a short bike path of a couple miles that lead down to the sea. The Phillipine Sea, this time. It was nice to spin along without my camping gear, and I was also reminded about how well this bike transitions from one role to another. The handling was impeccable both loaded and unloaded.
In the morning, I set out early and cut a zig-zag back to Taipei, through Keelung City, and then back out to the coast and around the Northern tip of the island back to Taipei.
I tend to ride straight through. I don't like to stop, and with my big handlebar bag on its little rack, I can load up my meals and eat while I'm riding.
But, on that day I made an exception and stopped in the early morning. Not for lunch, but for a haircut. It was a high-end looking salon in the small town of Nuannuan, and predictably, no one spoke any English. I pointed at my hair and my beard and made some snipping gestures and she hopped to it, giggling at my bravery. A cut, shave, and shampoo followed with few ill effects, and the charge was quite reasonable. All of our friends in Taiwan thought this story was hilarious. A haircut in a foreign language! And it looks okay!
The coast was rainy and foggy, but was a wonderful mix of tunnels and hills and the road wound right along the edge of the water. Some of the tunnels were quite long, but the traffic was light and polite.
Near Yunshan, in the Northeast, one of the tunnels was open on the side and had some wonderful concrete details and a sidewalk where you could look out on the ocean. This time it was the East China Sea. That's right, a third one! I think I missed one on this trip - the South China Sea.
I wrapped up my trip and headed to Taipei to get ready for the show. All-in-all, it was quite relaxing, and it felt natural and easy to ride on Taiwanese roads. Most of them had ample shoulders, and I shared even the most remote roads had scooters, so the cars knew how to behave around me.
I was warmly received everywhere, and with an open mind.
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